Sustainable operations · Cement
From crusher discharge to clinker cooler and separator, cement plants combine fine abrasive raw meal with elevated temperature. Arcoplate and Arcotuff hold profile where fabricated liners deform and wash out.
Endure abrasion. Increase output.
Limestone Crushing
Wear protection for crushers and impact zones handling abrasive limestone.
Limestone crushing areas face heavy impact, gouging, and high abrasion from large and fine particles. Arcoplate provides superior impact resistance and extended life in crusher inlets, discharge chutes, and impact plates, reducing frequent liner replacement.
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Raw Mill
Abrasion-resistant liners for raw meal handling and classifier sections.
Raw mill ducts, rotary feeders, and separators encounter continuous sliding abrasion from dry meal and high-velocity particles. Arcoplate and ceramics extend component life and reduce efficiency loss caused by material build-up and erosion.
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Preheater / Cyclones
High-temperature wear protection for preheater and cyclone zones.
Cyclones and preheater areas face extreme temperatures and erosive dust-laden gases. Arcoplate high-temperature plates deliver stable performance under thermal shock while resisting fine particle abrasion in cone sections, dip tubes, and vortex finders.
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Kiln Inlet, Kiln Outlet & Cooler
Heat-resistant liners for clinker discharge and cooler impact areas.
Kiln inlet and cooler zones experience severe abrasion from clinker, thermal shock, and impact loads. Arcoplate and ceramic liners offer reliable protection, improving availability and lowering downtime.
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Cement Mill
Durable protection for separator ducts, hoppers, and packing systems.
Fine cement particles cause rapid wear in separator ducts, rejects chutes, and packing plant hoppers. Arcoplate, PU, and ceramic liners ensure prolonged wear life and smooth material flow.
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Packing Plant
Endure abrasion. Increase output.
Final material handling stage — abrasive fine powder everywhere.
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Applications
2.8x
longer chute campaigns
25%
lower maintenance spend
Zero
mid-campaign weld repairs
Evidence
Metal Manufacturing
$209,070 saved in year one
Lubrication Management
After a $25 million expansion, a U.S. primary metals manufacturer needed its lubrication programme to keep pace with rapid growth. Digitising lube routes prevented 66 failures and returned $209,070 in the first year.
Engineering Services
86% less lube charting time
Lubrication Management
Paper-based site data collection was taking weeks to turn into a client report. Digitising inspections and lube charting cut charting time by 86% and released roughly 240 hours per engineer each year.
Pulp & Paper
Output up from 200 to 800 cubic metres daily
Lubrication Management
A newly built wood production facility had no structured lubrication strategy. Charting roughly 500 assets into managed routes delivered 100% compliance, near-eliminated bearing failures and around $480,000 in annual savings.
Send us the application. We will come back with a specification, a campaign estimate and the cost per tonne handled.
